APICS The Association for Operations Management

East Tennessee Chapter

Advancing Productivity, Innovation, and Competitive Success

 

Our Next Plant Tour

November 19th, 2007:  Plant Tour of MasterCraft Boat Company in Vonore

Greg Casteel, CPIM

MasterCraft was founded when the owners decided to start making their own. The owners took a Ski Nautique manufactured by Correct Craft and hung it from a tree and cut the back of the hull off in order to modify the hull to their preferences. The company's first ski boat was built in 1968 in a two-horse barn on a farm in Maryville, Tennessee.

During the first year of operation, MasterCraft only built 12 boats using the modified Ski Nautique hull design. MasterCraft eventually became recognized as a force in the tournament ski boat industry. The operating facility was moved to Vonore, Tennessee and now employs 591 "MasterCraftsmen." As of 2006, MasterCraft produces over 3,000 boats per year, sold in 25 different countries by over 100 domestic and international dealers, making it by far the largest producer of inboard ski, wakeboard, and luxury performance powerboats in the world.

Some of it's most popular boats today are the Prostar series of direct drive ski boats, and the X-Series Wakeboard boats, many of which share hulls with the Prostar series, but come equipped with wakeboard-specific features such as ballast tanks and a wakeboard tower. All MasterCraft Models use inboard marine engines built on the General Motors 5.7, 6.0, and 8.1 litre V8 engine blocks.

Plant Tour Agenda:

6:30 pm – 6:45 pm – Introduction and Video in Engineering Conf Room

6:45 pm  - 7:15 pm – Tour Lamination

          Topics: Lamination process, Material flow

7:15 pm – 8:00 pm – Tour Assembly Bldg

Topics: Assembly process, Order entry (make to order process), Work order build sheet, Current material flow, Pick tickets

Requirements:

Safety glasses and hearing protection (bring your own if applicable, if not MC will provide)

No cameras

No immediate competition: i.e.: Supra or Malibu employees

            20 participants maximum

For a reservation, please fill out the form below by Friday, November 16th. Due to the limited group size only the first 20 are accepted and will receive directions by email.

Please fill out and submit this form to reserve your seat:

November 19, 2007
Greg Casteel, MasterCraft Boat Company

 

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